The degree of heat resistance and manufacturing technology of heat -
resistant steel furnace
Heat resistant steel furnace is used in heat treatment furnace accessories,
it is commonly used material is CrMnN, Ni7N, 2520 and other heat resistant
steel, the degree of heat resistance of different materials are also different.
For example, cr-Mn-N furnace tank is suitable for 850℃ ~ 900℃; ZG35Cr24Ni7N heat
treatment equipment vacuum furnace suitable for 900℃ ~ 1050℃; ZG40Cr25Ni20Si2
furnace tank is suitable for 1050℃ ~ 1150℃.
High temperature strength refers to the ability of steel to withstand
mechanical loads for a long time at high temperatures. Steel is softened under
mechanical load at high temperature, that is, its strength decreases with
increasing temperature. The second is creep, that is, under the action of
constant stress, the plastic deformation increases slowly with the extension of
time, and the plastic deformation of steel at high temperature is caused by
intra - grain slip and grain boundary slip. Alloying is usually used to increase
the high temperature strength of steel. It is also the addition of alloying
elements to steel to enhance the bonding strength between atoms and to form
favorable structures. By adding chromium, molybdenum, tungsten, vanadium,
titanium, etc., the matrix of steel can be strengthened, the recrystallization
temperature can be raised, and enhanced phase carbide or intermetallic compounds
can be formed, such as Cr23C6, VC, TiC, etc. These hardened phases are stable at
high temperatures, insoluble, do not aggregate and grow, and maintain their
hardness. Nickel was added mainly to get austenite. Austenitic atoms are more
closely arranged than ferrite atoms, and the bonding force between atoms is
stronger. So austenite is stronger at high temperatures. It can be seen that the
high-temperature strength of heat-resistant steel is not only related to the
chemical composition, but also related to the structure.
Heat resisting steel furnace can be divided into cover furnace, nitriding
furnace, carburizing furnace, star anise furnace, cylinder furnace, heat
treatment furnace, CRMNN furnace, centrifugal furnace, etc. It can also produce
non-standard furnace tank according to customers' requirements, which can
withstand 1150 degree high temperature, and not easy to denatured, heat and
corrosion resistant.
At present, there are two kinds of heat-resistant steel furnace tank, one is
casting, one is welding, welding material, Swedish plate 310S as the best, the
life can go to 2-5 years, and this material of heat-resistant steel furnace tank
weight is lighter, heat faster, more energy saving, quality is the best.
Heat resistant steel furnace tank, of course, also can use the centrifugal
casting process, apply for centrifugal casting process of the seamless pipe in
tank top casting furnace, tube wall tissue density high, uniform wall thickness
fluctuation, more solid and durable, not easy appear high temperature
deformation, the service life of the warranty in more than one year, product
advantages more apparent.
Among the many heat-resistant steel brands, the following factors must be
considered comprehensively when choosing heat-resistant steel that meets the
working conditions of the cement plant:
(1) The working temperature of heat-resistant steel castings. Operating
temperature refers to the highest, normal and lowest temperatures and the rate
of change of temperature.
(2) Mechanical load of heat-resistant steel castings.
(3) Gas in contact with heat-resistant steel castings and their conditions
(including wind speed dust content, chemical composition, etc.).
(4) The price should be low, where can use chromium, nickel content low cast
heat resistant steel, not high chromium, nickel content.
The experience of using heat-resistant steel castings should be constantly
summarized and accumulated in cement plant. If there is failure problem in use
and it is proved by analysis that the abnormal scrap of heat-resistant steel
castings is caused by improper material selection, the manufacturer can contact
with the manufacturer to prevent failure by studying the material selection. The
manufacturer should provide the material selection data and indicate the
direction to the using factory.
In a word, heat-resistant steel furnace and tank products have a series of
advantages, such as high temperature resistance, high strength, not easy to
deformation, good oxidation resistance, etc., so the furnace and tank are widely
used in heat treatment, can also meet the special casting requirements of
metallurgy, mining, petrochemical, shipping, building materials, electric power,
light industry, machinery, military industry and other industries.
In fact, in addition to heat resistant steel pot, similar to the heat
resistant steel workpiece there are many, are to meet the special requirements
of the processing was introduced. Metal heat treatment equipment as a specific
special properties of material, heat resistant steel has many USES, can play an
important role in various industries.
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